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CVS Matching System

Code Matching System

 

The IPS 2000 CVS is a real time control system that integrates OCR, barcode and magnetic stripe technologies. The CVS reads codes or personalized reference information from up to four different products and verifies that the printed information on the products are matched within the same production process.

To minimize production waste, the control system has a user definable error thresholds to setup conditions under which the production line can be programmed to stop. Mismatched products can be diverted if a gate is available on the production line. A no-read and misread system output control is also independently definable. To compensate for inherent input device errors, enhanced matching logic has been incorporated into the CVS software to increase production throughput.

Applications

  • Mass production of customer credit cards for direct mailings

  • Collating of prenumbered or bar coded sets of business forms

  • Collating of personalized products on inserting lines

  • Verification of production elements used in medical testing forms

  • Inserting of personalized signatures in the envelope inserter

Production lines

  • Sheet fed production lines

  • Web fed production lines

  • Envelope inserters

  • Packaging lines

System

  • The CMS control system runs on a standard IBM compatible PC with a real time, multi-tasking operating system in conjunction programmable logic controller and system software.

  • Up to four (4) serial reading/input devices can be interfaced to the system:
      -Barcode scanners
      -Magnetic stripe readers
      -OCR Cameras

  • The maximum system production throughput is 10 products per second – actual production throughput is input device dependent.

  • Tracking distance of up to 99 products between product detection of the first and the last product.

  • On-line system status monitoring.

  • Product detect photo cell and rotary encoder

  • Standard length cables for controller connection to production line

Options

  • Production verification to database information.

  • Customization for specific application requirements.